The Challenge
Late Detection: Issues were only being discovered after the process had been finalized, which led to excessive waste and rework
Inaccurate Measurements: Coat weight (adhesive thickness) was determined by computing the ratio of consumed adhesive and substrate area, which could result in false coat weights
Lack of Coverage: The ratio only averaged the entire process and could not detect missing or uneven coatings
Previous Attempts: Redundant systems for measuring consumption often resulted in more confusion.
The Solution
IR-3000 Sensor
MoistTech’s IR-3000 sensor combined with a programmable linear slide provides accurate, real-time coat weight measurements across every part of the substrate – immediately after the adhesive coating process.
The Results
Substantial Waste Reduction: Problems are corrected early in the process, dramatically reducing waste.
Up to 50% REDUCTION in Setup Time: Set up times are reduced as much as 50% because time-consuming lab tests are no longer required to verify coat weights.
Uniform, Consistent Coat Weight: Real-time data across every part of the substrate ensures even, reliable coatings.
Better Quality & Customer Satisfaction: Fewer defects and rework lead to higher quality finished products.
Lower Operating Costs: Less waste, less material and more efficient production improve your bottom line.
