Clay Moisture
Overview
Clay’s porous nature makes it highly sensitive to moisture variations, and maintaining the correct moisture level is essential for achieving consistency, strength, and density in the final product. Too much water prevents proper forming and leads to deformation or cracking, while too little moisture results in brittle, weak material.
Accurate moisture measurement and control throughout the production process ensures optimal material performance and efficient operation. MoistTech’s IR-3000 Near-Infrared (NIR) Moisture Sensor provides instant, non-contact readings of clay moisture, allowing operators to make immediate process adjustments to maintain the ideal water content and eliminate issues before they occur.
Why Measure Moisture
Accurate, real-time moisture monitoring delivers multiple process and product benefits.
Quality Assurance
Energy Efficiency
Reduce Waste
Process Stability
RECOMMENDED MEASUREMENT LOCATIONS
Precise moisture control is achieved by installing sensors at critical points in the clay manufacturing line:
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Sensor 1 – Raw Clay Feed: Monitors incoming moisture content (typically 12–18%) to determine water addition or removal requirements before mixing.
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Sensor 2 – Post-Mixer / Pre-Mold: Ensures optimal consistency for shaping and forming (target 8–12%) to maintain mold release and structural stability.
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Sensor 3 – Pre-Dryer / Finished Form: Verifies moisture before drying or firing (target 5–8%) to minimize cracking and energy waste.
Understand the Process
Are you wasting time and energy on batch testing within your production facility? MoistTech provides an online solution to measure and control moisture directly on the production line and eliminate the downtime and wasted energy from batch testing. See how automated moisture measurement and control can create increased efficiency within the facility instantly!