The Challenge
Lab Tests are Time Consuming: Samples taken off the line for testing in the lab provide accurate results but at a cost – of time. The amount of time it is taking to receive results back is creating a lot of rework and at times, wasted product.
Process Equipment Failures: Excessively wet bagasse is clogging conveyors and processing equipment causing downtime and unnecessary equipment repairs.
The Solution
IR3000 Sensor
MoistTech’s IR3000 sensor was installed on their conveyor before and after the dryer to measure the drying efficiency. Mounted 4-8 inches from the product, continuous data is displayed to users that allow quick, on-the-fly adjustments to take place if needed.
The Results
15% Lower Energy Consumption: Real-time moisture measurement allows tighter dryer control, reducing unnecessary over-drying and saving energy.
60-70% REDUCTION in QC Costs: Eliminating laboratory testing bottlenecks decreases quality control costs by 60-70% while improving detection accuracy.
Improved Process Reliability: Consistent moisture helps prevent equipment clogging, reduces rework, and supports stable operation.
Instant Data Feedback: Operators have real-time access to moisture readings via the HMI, allowing immediate line adjustments when needed.
