The Challenge
Delayed Lab Results: Samples were taken at timed intervals and tested in a lab with an oven weight loss method.
Slow Process Adjustments: By the time the samples are taken and data received, adjustments to the process were delayed – making it difficult to control product specification.
Manual Adjustments: Manual adjustments were made after lab results were available.
Product Variability & Waste: Inconsistent moisture led to off-spec product and unnecessary waste.
The Solution
FOOD GRADE Sensor
MoistTech’s food-grade sensor, the IR-3000F, was installed on four flat belt conveyors that transfer potato flakes between process locations.
The Results
Real Time Moisture Monitoring: Continuous, accurate moisture data across all conveyors
Automated Process Control: Sensors adjust the speed of the drum dryer by changing the frequency of the motor FD based on the moisture set point.
Consistent Product Quality: Maintains potato flakes within moisture specification.
Reduced Waste & Improved Efficiency: Less off-spec product and greater production efficiency.