The Challenge
PELLET MILLS are only as efficient as the consistency of the material being inputted. Many factors impact pellet quality, but moisture is the most critical and most overlooked.
Moisture Variation: A 3-5% moisture variation makes it almost impossible to consistently make a durable pellet. Increased product quality increased customer satisfaction.
Small Changes Make Big Impacts: A 1% change in moisture makes a noticeable difference in pellet quality and sheen.
Decreased Production: A 20% +/-decrease in production rates due to inconsistent inbound moisture. The increased moisture can also plug the pellet mill
The Solution
IR-3000 Sensor
With MoistTech’s IR3000 moisture sensor, the customer is able to make adjustments to the programming of the dryer system to provide a more consistent biomass moisture rate in real time that directly correlates to a higher production capacity and a better quality pellet.
The Results
Better Pellet Quality: Improved durability and sheen with tight moisture control parameters.
Higher Production Capacity: Up to 20% increase in production by maintaining a consistent moisture percentage.
Less Downtime: Lower the risk of plugging the mill and creating production interruptions.
Reduced Energy Usage: A stable motor amperage reduces strain and energy consumption.
Maximized Efficiency: Optimize dryer performance and pellet mill throughput.