Nonwovens Moisture

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Moisture and Basis Weight Measurement in Nonwovens Diagram
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Overview

Nonwoven materials are used across a broad range of industries, including hygiene, medical, filtration, geotextiles, automotive, packaging, wipes, and more. Regardless of the end use, consistent moisture levels and accurate basis weight control are critical to ensuring product performance, stability, strength, and uniformity. Variations in moisture can lead to bonding inconsistencies, tensile weakness, shrinkage, curl, poor absorbency, or delamination.

MoistTech’s IR-3000 Near-Infrared (NIR) sensor provides continuous, non-contact, real-time measurement of both moisture content and coating/basis weight, making it an ideal solution for all major nonwoven manufacturing processes.

Why Measure Moisture

Accurate, real-time moisture monitoring delivers multiple process and product benefits.

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Quality Assurance

Precise control helps maintain bonding strength, absorbency, and web uniformity.
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Energy Efficiency

Moisture monitoring helps reduce drying energy and improve process efficiency.
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Reduce Waste

Better control helps reduce scrap, off-spec rolls, and rework.
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Process Stability

Real-time measurement helps improve line stability and throughput.

RECOMMENDED MEASUREMENT LOCATIONS

Above Web Paths

Used for continuous inline moisture and basis weight monitoring across the web.

After Bonding or Consolidation

Used to verify consistency after key bonding stages.

After Dryer or Oven Zones

Used to confirm final moisture levels after drying.

Before Winding or Slitting

Used to verify the product remains within specification before conversion.

At Coating Stations

Used for binder or resin control during application.

At Raw Fiber Feed Points

Used to monitor incoming material conditions before processing.

Mounting height typically ranges between 4–16 inches, depending on fiber loft and web profile.

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