Moisture Measurement in Plastic Manufacturing

Measure Moisture, Additives & Polymer Consistency in Real-Time

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Why Are We Different?

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Leader in Moisture Measurement & Control

More than 40 years of experience means top quality local support for you.
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Zero Drifting or Recalibration

Guaranteed not to drift or need recalibration over time. Forget any yearly maintenance, too.
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Cutting Edge Technology

A non-contact way to utilize near-infrared technology to provide superior data results.
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Efficiency Improvements

Increase production efficiency by 400% or more with a MoistTech moisture measurement system.
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Software & Communications

Our software and systems are designed for efficiency, easy operability, and streamlined communication.

Moisture Measurement for  Plastic Quality and Consistency

Moisture variability in plastic manufacturing can significantly affect both product performance and production costs. Stable, real-time measurement ensures consistency, reduces waste, and improves overall process efficiency.  

Traditional testing methods are often time-consuming, labor-intensive, and too slow for real-time control. At MoistTech, we specialize in near-infrared (NIR) sensor technology designed for immediate, non-contact measurement, even in the harshest manufacturing environments.  

Our NIR technology has been honed for more than 40 years to provide instant measurement directly on the production line. MoistTech’s IR-3000 sensors deliver continuous, reliable readings regardless of material variation, enabling confident process control and improved product quality.

40+ years

Family owned business

50,000+

Total completed projects

Let’s Improve Efficiency & Quality Today

Are you looking to measure moisture in your plastic manufacturing process? MoistTech has installed thousands of sensors in even the harshest conditions, and we would be proud to earn your business. 

We’ve used our 40+ years of knowledge and experience in the moisture management industry to develop the MoistTech IR-3000, a non-contact moisture meter instrument that accurately measures and regulates moisture in various applications, including plastics. 

Ready to learn more about how our moisture sensors can benefit your plastic application? Get in touch with our team today for a no-obligation quote.

Near-Infrared Moisture Detection is State-of-the-Art

The precision of NIR moisture sensors can help increase the quality of your product, resulting in less lost time and money. 

Combining our long experience with improvements suggested by our customers, we’ve designed a better, more precise, and more accurate NIR moisture sensor.

More Precision that Other Technologies

The 3000 Series Near-Infrared moisture sensor is designed to be not only more accurate but also low maintenanceAn initial calibration is all it takes, and our NIR moisture sensor is ready to go. The IR-3000 uses NIR technology to take precise measurements in percentage wet and percentage dry, allowing you to make real-time adjustments, either automatically or manually. Our NIR moisture sensor will help you achieve a better, more consistent product.

Instant ROI

The most “bang for your buck” happens when you can control the moisture in the process through an automatic, feed-back-loop control system. A feed-back-loop changes the process based on the in-line measurement. If the collection and analysis of real-time data is the only purpose of testing, but the analysis of the data has potential to define substantive future process changes, an in-line solution may have a high potential ROl.

Avoid Downtime with Quick Measurements

Enjoy immediate adjustments to your process based on real-time measurements from our online NIR sensors. Avoid costly downtime and excessive scrap by catching any out-of-tolerance readings as quickly as possible. Immediate changes can be made to your production line to stop extra waste and keep the line moving. Connect our sensors directly to your PLC by R$232 or Ethernet for complete software control of your line.

Unbeatable Accuracy & Reliability

Our non-drift optical design gives you repeatable results in the most accurate measurements available. Calibrated from the factory, the sensors require no further maintenance to maintain their accuracy. Results are unaffected by heat or humidity.

NIR Technology for Plastic Manufacturing

Plastic production requires tight control over moisture, additives, and material composition to ensure a high-quality final product. When these variables are not properly managed, it can lead to surface defects, inconsistencies, and increased risk of product failures. 

NIR technology uses reflected light to measure material properties instantly, accurately, and repeatably. This allows continuous monitoring without interrupting production. With thousands of measurements per second, operators can respond immediately to process changes and maintain optimal conditions throughout production. 

“The MoistTech IR-3000 has become a critical part of our production process. We can instantly measure the moisture in our plastic pellets and make immediate adjustments to our upstream dryer. The analyzer has performed extremely well and is essential to maintaining product quality.” 

Plastics Industry 

“Seriously, I am truly impressed by your product…we received sludge from 15-20 different paper mills directly dumped in a bin then transferred on a conveyor to be burned…now I have stopped the problematic mill and increase sludge consumption by 100T/day with the MoistTech system!”

Paper Milling Industry

“…I have found that by changing the moisture even by as little as 1% makes a noticeable difference in the pellet quality both in the durability and in the sheen. If the moisture varies by 3-5% it is almost impossible to consistently make a durable pellet. If the moisture rate trends upward, the amperage rate can have a detrimental effect on the production capacity of the mill.” 

Wood Pelleting Industry

“The addition of the MoistTech IR3000 sensors have provided me with the ability to control our process by instantly increasing or decreasing material flow into the dryer…Prior to the MoistTech technology, it was a guessing game and time consuming OWL lab test post dryer.”

Forestry Industry 

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