In pharma production, each aspect is an exact science. If one element is off, it can have lengthy effects on the finished product. Correct moisture levels play a major role in pharma powder handling quality. Too much or too little moisture can have undesired consequences. An on-line moisture sensor can take away the guesswork of moisture monitoring by providing real-time, accurate data. Implement a moisture sensor on your pharma line for consistent product quality and material waste reduction.
Importance of Moisture Measurement in Pharma Production
Moisture measurement sensors assist with meeting the strict quality standards of pharma powder handling. A moisture monitoring system continuously measures the moisture of the product. Maintaining proper moisture levels contributes to:
- A high level of product quality
- An increase in plant safety
- Optimization of production efficiency
Moisture Inconsistency Issues
Inaccurate moisture levels can lead to issues, such as decreased product effectiveness, excessive product waste, and necessary rework. When the moisture content of pharma powders is incorrect, the product may fail to meet Federal Food and Drug Administration (FDA) requirements. The FDA encourages pharma application companies to use Current Good Manufacturing Practices (cGMPs) for increased product quality. Moisture sensors support full FDA and cGMPs compliance.
Lower Energy Consumption
Lowered energy consumption is another benefit of accurate moisture measurement. Overly moist powder requires longer drying times, which increases energy costs. Overdried powder also becomes too fine, making it difficult to manipulate through the necessary stages of production. The lower energy costs contribute to almost instant ROI on the sensor.
Increased Quality Consistency
Quality is a paramount concern with pharma powder handling. These products need to be effective, as well as safe. Customers expect the highest quality, and your process must deliver it. Correct moisture levels help prevent product caking and sticking, as well as ensuring a proper shelf life. Products remain stable for a longer shelf life with correct moisture. All of these factors play a role in real-time moisture monitoring.
Reduced Line Downtime
Line downtime is needed to collect samples with other types of moisture monitoring sensors, which takes up valuable time. These moisture sensors also do not continuously measure levels, so inaccurate moisture levels may persist for a longer time. Product quality can be compromised by the time the discrepancy is noticed. Adjustments can be made instantly to resolve issues and prevent a dip in product quality with continuous monitoring. This leads to consistent quality for every batch to win the trust of consumers.
Near Infrared Technology
The MoistTech IR-3000 on-line moisture monitoring sensor uses near infrared (NIR) technology to provide real-time data from the production line. With consistent moisture measurement, changes can be noticed and corrected before product quality is affected. This not only improves the end product, but it also contributes to less material waste. Experience unmatched performance, proven reliability, low maintenance, and long-term cost efficiency that is evident with the IR-3000.
Benefits of IR-3000
Each sensor arrives pre-calibrated from the factory, and it will never need recalibration again. There is also no need for yearly maintenance. It is guaranteed not to drift, so you can depend on an accurate measurement every time. Unlike other sensors, the IR-3000 is non-contact to eliminate product waste for samples. The non-contact design also offers less downtime as the production line does not need to be halted in order to collect a sample. The sensor features a plug-and-play design, which allows it to be easily placed anywhere on the line. It will not be affected by the ambiance of the production line, even if it is warm, humid, or dusty. MoistTech does not require any external hardware, and we provide software free of charge with unlimited licensing capabilities. Production efficiency can be increased by 400% or more when a MoistTech moisture sensor is implemented on your pharma production line.
Get In Touch with MoistTech Today
Start improving the quality, efficiency and safety of your pharma powder handling. MoistTech is the diamond standard for equipment, service and support in the moisture measurement industry. Contact MoistTech today to receive a quote and schedule a live walkthrough of our IR-3000 on-line moisture monitoring sensor.