Precision moisture measurement is critical to lean manufacturing and sustainability. When moisture content is continuously monitored, it leads to less material waste, cutting back on both scrapped products and energy usage. Investing in a moisture measurement sensor can support your lean manufacturing efforts.
Supporting Lean Manufacturing
When moisture content is out of spec, it can have major impacts on product quality, leading to scrapped materials and extensive rework. Precision moisture measurement drastically cuts back on these wasteful practices. Continuous monitoring gives you real-time insights into your production line. When a variation in moisture content is detected, the operator can make adjustments early before product quality is compromised. Product quality rises, while rework is reduced. Over time, these savings translate not only to a greener footprint but also a healthier bottom line. Other sustainable results of precision moisture management include:
- Reduction in process variability
- Enhanced efficiency
- Minimized material waste
- Reduced line downtime
Continuous Efficiency Improvements
In lean manufacturing, small process improvements can add up to significant efficiency gains. Having an accurate and ongoing snapshot of moisture levels plays a role in continuous line improvements. These precise data measurements are valuable for ongoing process improvement initiatives, which are key to lean manufacturing. Moisture measurement could uncover areas of your line that are inefficient or leading to excessive waste. By understanding these subtle variations, specific changes can be implemented that continuously improve product quality and reduce waste.
Just-In-Time Production
Moisture data also contributes to improved synchronization of processes for just-in-time production. For just-in-time production to work as intended, every step in the production line needs to be perfectly synchronized with no delays or overproduction. Scrapping product can lead to inventory issues and scheduling setbacks. By ensuring production materials are within spec for moisture, you can reduce waste and delays to keep just-in-time manufacturing on track.
The Diamond Standard in Moisture Measurement
MoistTech provides reliable moisture measurement sensors that utilize near infrared (NIR) technology. Our on-line sensors continuously collect moisture data for consistent monitoring. The no-contact design means product does not need to be wasted for sampling. Unlike other forms of moisture monitoring, there is no need for line downtime to gather data. Each sensor is guaranteed not to drift for the most accurate measurements. You will not need to recalibrate the sensor, and they are low maintenance so you can direct your attention to other areas of the production line. The unique design of MoistTech’s sensors allow for extremely precise measurements with far more sensitivity than is found with other moisture measurement systems.
Application for Moisture Measurement
MoistTech’s sensors can be implemented in lean manufacturing for many industries. Any application that is dependent on accurate moisture levels can benefit from a MoistTech sensor. Here are some of the applications that utilize precision moisture control for lean manufacturing.
Reach Out to MoistTech for a Quote
Moisture measurement is crucial to lean manufacturing. Cut back on costly material waste, excessive energy consumption and extended rework time with a moisture sensor from MoistTech. Let us help you meet your sustainability goals. Request a quote today!