A properly calibrated moisture sensor is crucial for the performance of the equipment. When a sensor is not calibrated, it can provide inaccurate data. This creates a domino effect for the entire production line and the end product. From improved product quality to reduced waste, accurately measuring moisture has numerous benefits for a production line. Where other moisture monitoring sensors need regular calibration, MoistTech’s sensors arrive to you factory calibrated and they will never need calibrating again.
Importance of a Properly Calibrated Moisture Sensor
Having a properly calibrated moisture sensor is essential for correct moisture data readings. Proper calibration ensures extremely accurate moisture readings, which typically fall within ±0.01–0.1% depending on the application. Certain industries, such as food, wood, pharmaceuticals and bulk materials, rely on accurate moisture readings for quality control. A calibrated sensor offers precision and consistency to all production lines. Process optimization is another benefit of a calibrated moisture sensor. Accurate moisture data allows for real-time adjustments by the operator. Whether the solution is changing the dryer temperature or altering process speed, this change can resolve the issue before product quality is compromised to prevent waste, reduce energy consumption and minimize the need for product rework. Mitigate risk and increase the safety of workers and consumers with moisture monitoring. Detecting moisture variations early in the process can prevent hazardous issues, such as spoiled products. Dust explosions in powder processing lines pose a great safety risk, but the risk can be reduced with proper moisture monitoring. When the line has a properly calibrated moisture sensor, it can have a lasting effect throughout the production process and into the final product.
Benefits of a Moisture Sensor that Never Needs Calibrating
MoistTech’s IR-3000 on-line moisture sensor never needs calibrating by the user. The sensor uses near infrared (NIR) technology for accurate, real-time data. It arrives to you factory calibrated and it is engineered with a non-drift optical design. This design keeps the moisture sensor constantly calibrated. Never needing to calibrate the moisture sensor has multiple benefits spanning beyond convenience. The IR-3000 features a plug-and-play setup that allows for quick deployment and continuous operation for no line downtime. This design also permits for installation in almost any location on the line. If the sensor is installed in a location that is difficult to reach, you will not need to struggle to access it since the need for periodic recalibration is eliminated in favor of long-term accuracy. Even if the environment inside your plant has high heat or humidity, the results remain unaffected by ambient changes due to the non-drifting NIR optical system. The IR-3000 is the ideal choice for multi-product lines. Each sensor can store up to 50 product-specific calibrations and they do not need to be recalibrated between products for rapid switchovers and enhanced flexibility. Two more benefits of the IR-3000 are aid regulatory compliance and cost savings. The absence of recurring calibration supports reduced labor, less downtime and increased compliance assurance without frequent validation.
Low Maintenance Monitoring Solutions
The IR-3000 is a low maintenance solution for moisture monitoring. Although it will never need calibrating, operators will need to perform minimum maintenance. Each sensor comes standard with an optical window to prevent flying particles from caking. Additionally, the sensors include contamination alarms and monitoring since they are often used in dusty or coating environments that can block readings. It is recommended that the optical window is cleaned occasionally to prevent damaging build-up. The frequency in which you clean the window is up to you and the conditions where the sensor resides, although the longer the particles sit on the sensor, the harder they may be to clean. This is the only maintenance that is needed for the IR-3000. The system is designed for minimal upkeep with no calibration checks of frequent adjustments required. Aside from periodic cleaning of the window, you can install the moisture sensor and leave it alone to do its job while you enjoy the benefits of accurate moisture monitoring.
Request a Quote with MoistTech
Enhance the quality and safety of your production line without the hassle of frequent moisture sensor calibrations. With the IR-3000 moisture sensor, you can depend on accurate moisture measurement while leaving calibration in the past. Contact MoistTech today to learn more about our moisture measurement solutions and to receive a quote.