Biodiesel Moisture
Why Moisture Control?
Having the correct biodiesel moisture levels is a critical component of the manufacture of biodiesel fuel. The presence of water is a problem because:
- Water causes smoke, reduced power, and harder starting because it reduces the heat of fuel combustion
- Water causes corrosion of fuel system components like pumps or fuel lines.
- Water causes the failure of fuel pumps because the paper-element filters in the system rot and fail allowing ingestion of large particles.
- Water freezes to form ice crystals that provide sites for accelerating gelling of the fuel.
- Water causes pitting in pistons
By measuring moisture continually through the production of biodiesel, proactive avoidance of moisture issues is accomplished.
Near-Infrared Solution
Our goal at MoistTech is to help those who manufacture biodiesel to deliver only the highest quality product through our moisture sensor technology.
The IR-3000 moisture transmitter provides instant moisture content of the material being conveyed, allowing the operator to blend raw material to precise moisture levels required for efficient combustion.
With the help of industry partners and 40 years of knowledge and experience, MoistTech has developed a biodiesel moisture sensor that is ideally suited to measure the moisture levels during the manufacturing process.
PERFORMANCE
Unsurpassed in performance, our sensors can accurately measure moisture within tenths of a percent of most applications
STABILITY
MoistTech sensors withstand the test of time and are low to zero maintenance
RELIABILITY
Rely on MoistTech’s NIR moisture sensors to never drift or need re-calibration
COST OF OWNERSHIP
A moisture measurement system is essential for the production process and in some cases will pay for itself in less than 30 days
Installation & Dryer Control
By mounting the biodiesel moisture transmitter several inches above the conveyor will allow the user to continuously monitor the process and can control the biodiesel moisture content either manually or automatically. The IR-3000’s unique feature is that it is able to monitor the process even with small gaps in product flow without impacting the accuracy.
Efficiency is a top of the line priority for manufacturers and the dryer can drain a lot of that. Measuring the moisture before and after the dryer allows the user to optimize the dryer settings to save time and money. A proper moisture control system will pay for itself with the energy savings from the dryer in less than 30 days. Efficiently controlling the dryer within the facility can drastically change the productivity levels.
What is the Solution?
MoistTech has studied moisture and its applications in manufacturing for over 40 years. That’s why we’re confident our moisture analyzers are a step above the rest. We’re constantly working to develop the latest, most advanced moisture testing technology—which is how the IR-3000 came about.
We’ve combined our decades of experience and knowledge with feedback from our industry partners to create a moisture sensor capable of taking instant, non-contact measurements of moisture, temperature, and other vital levels with the utmost accuracy. When it comes to moisture sensors, the IR-3000 is the most advanced system available.
Assess
Locate the point in the production process in which measuring moisture will be the most crucial and beneficial. Identify how you will use the moisture measurement data for improvements and if it will tie into your PLC.
Remember this could involve more than one installation point!
Develop
A closed loop process is achieved by incorporating a moisture measurement system into the manufacturing process. Developing a proactive solution to moisture control will avoid costly downfalls.
Support
MoistTech’s experts will assess your specific application with lab tests, calibrations and accuracy results to ensure our equipment will peform for you. All of our sensors are pre-calibrated prior to being shipped to create a plug-and-play operation for the end-user.
Contact
We offer service and support throughout the world for our moisture measurement sensors and would be happy to connect you with a rep in your area. Contact us today for more information!
Understand the Process
Using the IR-3000 drastically cuts production costs. It is energy efficient, low maintenance, and decreases startup and down times. Over dried product causes waste; so does product that is too moist. With the IR-3000, these problems will no longer be an issue.
Using the IR-3000, you’ll save money throughout the entire production process, while making the best quality product at the same time. With MoistTech, you don’t need to compromise.