Moisture Content in Refuse Derived Fuel (RDF)
With continuous online moisture measurement, waste-to-energy plants will find huge money savings. From savings in transportation due to weight of excess moisture, to savings in water usage for dust suppression and clean-up. Plants also reduce the amount of wear and tear on equipment due to the dust and ash build up and prevent blockages on the conveyor resulting in shutting down the boiler.
RDF is produced from domestic and business waste, which includes biodegradable material as well as plastics. Non-combustible materials such as glass and metals are removed and the residual material is then shredded. Refuse derived fuel is used to generate energy at recovery facilities, many of them in Europe where they produce electricity and hot water for communal heating systems.
Unsurpassed in performance, our sensors can accurately measure moisture within tenths of a percent of most applications
MoistTech sensors withstand the test of time and are low to zero maintenance
Rely on MoistTech’s NIR moisture sensors to never drift or need re-calibration
COST OF OWNERSHIP
A moisture measurement system is essential for the production process and in some cases will pay for itself in less than 30 days
Typical accuracy is about ±0.2% for ash moisture applications with a moisture range of 0-30% moisture. The sensor should be installed several inches above the conveyor belt. Once installed operators can continuously monitor the process and control the moisture content either manually or automatically. For monitoring and control, the sensor(s) can be directly connected to the users PLC or any laptop.
Unlike other instrumentation of this type, some of the unique features of the IR3000 is that can monitor the product even with small gaps in product flow and is unaffected by the ambient light without impacting the accuracy. The IR3000 is also ideal for installations on chain conveyors and screw conveyors. Additionally, since waste-to energy plants can be an extremely dusty environment at times, a small amount of air may be necessary to prevent dust collection on the lens of the sensor.
What is the Solution?
MoistTech has studied moisture and its applications in manufacturing for over 40 years. That’s why we’re confident our moisture analyzers are a step above the rest. We’re constantly working to develop the latest, most advanced moisture testing technology—which is how the IR-3000 came about.
We’ve combined our decades of experience and knowledge with feedback from our industry partners to create a moisture sensor capable of taking instant, non-contact measurements of moisture, temperature, and other vital levels with the utmost accuracy. When it comes to moisture sensors, the IR-3000 is the most advanced system available.
Locate the point in the production process in which measuring moisture will be the most crucial and beneficial. Identify how you will use the moisture measurement data for improvements and if it will tie into your PLC.
Remember this could involve more than one installation point!
A closed loop process is achieved by incorporating a moisture measurement system into the manufacturing process. Developing a proactive solution to moisture control will avoid costly downfalls.
MoistTech’s experts will assess your specific application with lab tests, calibrations and accuracy results to ensure our equipment will peform for you. All of our sensors are pre-calibrated prior to being shipped to create a plug-and-play operation for the end-user.
Understand the Process
Learn more about the benefits of MoistTech sensors and how they can actively improve your production line. Our sensors offer a wide variety of benefits that you’ll experience instantly. Get the info you need and inquire about our products by reaching out to our experts today.