Sludge Moisture
ROI From Moisture Measurement
The IR3000 incorporates MoistTech’s new low wavelength technology developed specifically for the measurement of liquid and sludge products in a pipeline, after the filter press and on conveyors. Additionally, the sensor utilizes MoistTech’s sapphire optical window sampler viewer which is designed for online installation and to withstand a variety of process conditions regarding temperature and pressure.
Sewage treatment plants discharge cake or sludge, a biosolid that is 70-80% water. The rest is a nutrient-rich organic material that has value as a renewable energy source or for blending in soil composts for agricultural soil conditioning, reducing the need for fertilizer. To be properly processed, the exact moisture content of the sludge must be known within 0.5-1%. The sludge can be burned to recover the energy; however, it must be dry enough to incinerate. Measuring the moisture becomes key.
Calculate Potential ROI with MoistTech
non-contact
Our equipment never comes into contact with the product, allowing for less waste
zero drift
Our sensors are guaranteed not to drift over time – which saves time and money
closed loop
Create a closed-loop process by tying a moisture sensor into your PLC. Full control over the line!
no recalibrations
We’ve mastered the art of moisture sensors – your unit will never need to be recalibrated for the same product twice!
The Only Solution
Unlike other instrumentation of this type, one of the unique features of the IR3000 is that it can monitor the product even with small gaps in product flow and is unaffected by ambient light without impacting the accuracy. The model 3000 is also ideal for installations on chain and screw conveyors.
Sensor calibrations, measurement wavelengths, algorithms, and sensor optical requirements are pre-set at the factory. Typical accuracy is +/- 0.5% and over a range of 75-90% moisture.
Installing Sensors
With MoistTech’s sewage online moisture monitoring system treatment plants are saving money in energy & landfill transportation costs. We recommend installing a sensor after the feeder press, before the dryer, or after the filter press for disposal to reduce shipping charges and environmental problems. In the case of incineration, we recommend installation before the drum dryer where solids are controlled to approximately 12%.
Contact
We offer service and support throughout the world for our moisture measurement sensors and would be happy to connect you with a rep in your area. Contact us today for more information!
Understand the Process
To be properly processed, the exact moisture content of the sludge must be known within 0.5-1%. The sludge can be burned to recover the energy; however, it must be dry enough to incinerate. Measuring the moisture becomes key.