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Battery Paste Moisture

Discover How Moisture Control Effects Profits

Our IR3000C Near-Infrared (NIR) sensor is capable of measuring the thickness of micro-porous separator film as well as battery paste moisture, improving product consistency and quality. The 3000C Series provides continuous, reliable readings and is a one-time calibration, maintenance-free, drift-free optical design allowing for immediate process adjustments based on real-time measurements. 

Battery separator films play a crucial role in ensuring the proper functioning and safety of batteries. These thin plastic films act as a barrier between the anode and cathode, preventing them from coming into direct contact. It is essential that these separator films are produced with precision, ensuring the correct porosity and desired mechanical properties. This is where MoistTech’s gauging solutions come in.

Compare Your Current Method

Our gauging solutions allow you to accurately measure the critical parameters of battery separator films, enabling you to produce high-quality components that meet the required safety and performance standards. With our moisture solutions, you can reliably and consistently measure the basis weight, thickness, density, and oil content of the films. This comprehensive measurement helps you assess the overall quality of the film.

For instance, our systems are capable of accurately measuring the oil content in PE battery film throughout the entire production process. From the wet cast film to the biax stretch and the final film itself, our solutions provide precise measurements, ensuring the desired quality of the battery separator films.

 

non-contact

Our equipment never comes into contact with the product, allowing for less waste

zero drift

Our sensors are guaranteed not to drift over time – which saves time and money

closed loop

Create a closed-loop process by tying a moisture sensor into your PLC. Full control over the line!

no recalibrations

We’ve mastered the art of moisture sensors – your unit will never need to be recalibrated for the same product twice!

What is the Solution?

Replacing slow, time-consuming off-line sample testing, freeing up personnel time and delivering quick payback through reduced scrap, faster start-up and reduced targets for LIB coat weight and separator film will ultimately increase the bottom line. The resulting consistent product performance and long battery life help to maintain customer and supply chain loyalty.

Assess

Our sensors can be mounted above conveyor belts or other equipment as they never need to come into direct contact with your materials for you to receive an accurate reading.

Contact

If you find you are having issues with battery paste moisture, you need to contact us. Our staff can show you how our IR 3000 can reduce wasted raw materials, reduce re-work time and overall increase your employee’s productivity. Contact us today to learn more.

Understand the Process

The 3000 Series provides continuous, reliable readings and is a one-time calibration, maintenance free, drift free optical design allowing for immediate process adjustments based on real-time measurements.