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Film Thickness Measurement

An Efficient Moisture Control System

Film thickness is a crucial characteristic of packaging materials and various other products, as it directly impacts permeability, tensile strength, impact resistance, and other properties. From a financial perspective, controlling material thickness within a specified range is an effective method to reduce production costs. For instance, many extruded films, like blown film, have progressively become thinner.

Manufacturers have been very successful in reducing out-of-spec film thickness by installing the IR-3000 Near Infrared (NIR) sensor. It provides a continuous, accurate measurement of film thickness. The unit is mounted above the assembly line and sends readings to a computer that can send an alarm for out of range readings, or make pre-programmed adjustments to the line. We understand that small differences in the film thickness make a lot of difference in whether the product lies within specification or not.

Optimize Your Production Quality Today!

When producing plastic film—whether for camera film or packaging—consistency is critical to the quality of your end product. Maintaining the ideal thickness for your plastic films is the difference between a quality, product to provide your customers and waste.

To ensure the production of high-value products, manufacturers require a dependable system that can accurately measure film thickness at every stage of production. MoistTech offers non-contact film thickness gauging solutions that not only provide precise real-time feedback but also enhance product quality, minimize waste, increase productivity, and yield better results.

      • Biax Film and Sheet
      • Blown Film
      • Cast Film
      • Sheet Extrusion
      • And more…

non-contact

Our equipment never comes into contact with the product, allowing for less waste

zero drift

Our sensors are guaranteed not to drift over time – which saves time and money

closed loop

Create a closed-loop process by tying a moisture sensor into your PLC. Full control over the line!

no recalibrations

We’ve mastered the art of moisture sensors – your unit will never need to be recalibrated for the same product twice!

Trust in our Experience

Our sensor calibrations, algorithms, measurement wavelengths and sensor optical requirements are pre-set at the factory and require no maintenance. With the product loss software capability it becomes insensitive to production environment effects such as small gaps, inert material, foreign objects, and the belt or screw conveyors themselves are removed from the measurement calculation, providing the most accurate readings possible.

Assess

Locate the point in the production process in which measuring moisture will be the most crucial and beneficial. Identify how you will use the moisture measurement data for improvements and if it will tie into your PLC.

Remember this could involve more than one installation point!

Contact

We offer service and support throughout the world for our moisture measurement sensors and would be happy to connect you with a rep in your area. Contact us today for more information!

MoistTech is very experienced with the requirements in the film thickness measurement process. We are known for our accuracy, dependability and durability in the industry. We continue to gather data from the field to help us ensure that our instrumentation within the harshest industrial environment.

Understand the Process

The IR-3000 allows users to save money throughout the entire production process, while making the best quality product at the same time. With MoistTech, you don’t need to compromise.