Pressure Sensitive Adhesive Coating & Moisture

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Moisture Measurement in Pressure Sensitive Adhesives Diagram
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Overview

Moisture and coating thickness control are critical parameters in the manufacturing of pressure-sensitive adhesives (PSAs) and pressure-coated products. Because PSAs must remain permanently tacky at room temperature and adhere under light pressure without chemical bonding, precise formulation and application are essential. Variations in moisture or coat weight can immediately compromise adhesion, create product defects, increase waste, and reduce profitability.

MoistTech’s IR3000 Series provides real-time, non-contact measurement of both moisture and coat weight, delivering unmatched accuracy and process control for PSA manufacturing.

Why Measure Moisture

Accurate, real-time moisture monitoring delivers multiple process and product benefits.

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Quality Assurance

Precise moisture and coat weight control helps maintain adhesion and long-term product performance.
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Energy Efficiency

Accurate monitoring helps improve drying efficiency and coating performance.
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Reduce Waste

Better control helps reduce rework, waste, and excess adhesive use.
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Process Stability

Real-time measurement supports faster adjustments and more stable production.

RECOMMENDED MEASUREMENT LOCATIONS

Over Coating Heads

Used to monitor moisture and coat weight during application.

At Dryer Exits

Used to verify moisture levels after drying.

Pre-Rewind Stations

Used to confirm final coating consistency before rewinding.

On Coating Lines

Used on hot melt, solvent, and emulsion coating lines for real-time monitoring.

On Web Converting Processes

Used on slot die, roller, extruder, or knife-over-roll processes for continuous control.

Real-time readings can be delivered to plant PLCs, SPC systems, or external displays.

Understand the Process

Moisture control in any manufacturing environment is important in multiple ways: quality, efficiency, plant operations, machine life and more. Learn more about MoistTech’s NIR moisture control systems: www.moisttech.com

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