Bentonite Moisture

Are You Measuring Moisture?

Maintaining proper Bentonite moisture levels is an essential component of processing. The MoistTech bentonite moisture sensor is uniquely suited to maintain accuracy in both wet and dry applications, even in moderately dusty conditions. In chemical terms, sodium bentonite is natural and is most commonly found in clay beds. It is known for its ability to absorb moisture and swells to many times its original size. This makes it a very useful additive for cleaning spills. It also can enhance the clumping properties of cat litter.

 

Compare Your Current Method

The CCS3000 moisture meter data is utilized alongside the total material weight entering the kiln to transmit information through a 4-20mA output signal (or other optional protocols) to the dryer controller or directly into the process control system. This process allows for adjustments to be made to the flow rate or kiln temperature in order to ensure the production of products that meet specifications.

Before the implementation of the CCS3000, it was essential for employees to continuously monitor the crusher dryer operation and transport moisture samples between the dryer and the laboratory. Delays in obtaining lab results often led to the production of off-spec products, particularly those that were too wet. This resulted in significant downtime, machine restarts, and the need to recycle lost products at a high cost. By eliminating the need for manual labor at the dryer and preventing shutdowns to clear dryer blockages, the dryer’s production rate has increased by approximately 10%.

non-contact

Our equipment never comes into contact with the product, allowing for less waste

zero drift

Our sensors are guaranteed not to drift over time – which saves time and money

closed loop

Create a closed-loop process by tying a moisture sensor into your PLC. Full control over the line!

no recalibrations

We’ve mastered the art of moisture sensors – your unit will never need to be recalibrated for the same product twice!

Installation

Installing the CCS3000 moisture sensor in the processing area above the product allows a manufacturer to continuously Bentonite moisture levels either manually or automatically. To accurately measure moisture levels, the sensor should be installed over the conveyor, several inches above the belt.

In extremely dusty conditions, we recommend an Air Purge System to protect the sensor window from dust and debris.

Contact

We offer service and support throughout the world for our moisture measurement sensors and would be happy to connect you with a rep in your area. Contact us today for more information!

Understand the Process

Learn more about the benefits of MoistTech sensors and how they can actively improve your production line. Our sensors offer a wide variety of benefits that you’ll experience instantly. Get the info you need and inquire about our products by reaching out to our experts today.