Are You Measuring Moisture?

Maintaining proper Bentonite moisture levels is an essential component of processing. The MoistTech bentonite moisture sensor is uniquely suited to maintain accuracy in both wet and dry applications, even in moderately dusty conditions. In chemical terms, sodium bentonite is natural and is most commonly found in clay beds. It is known for its ability to absorb moisture and swells to many times its original size. This makes it a very useful additive for cleaning spills. It also can enhance the clumping properties of cat litter.

The CCS3000 moisture meter data is utilized alongside the total material weight entering the kiln to transmit information through a 4-20mA output signal (or other optional protocols) to the dryer controller or directly into the process control system. This process allows for adjustments to be made to the flow rate or kiln temperature in order to ensure the production of products that meet specifications.

Before the implementation of the CCS3000, it was essential for employees to continuously monitor the crusher dryer operation and transport moisture samples between the dryer and the laboratory. Delays in obtaining lab results often led to the production of off-spec products, particularly those that were too wet. This resulted in significant downtime, machine restarts, and the need to recycle lost products at a high cost. By eliminating the need for manual labor at the dryer and preventing shutdowns to clear dryer blockages, the dryer’s production rate has increased by approximately 10%.