Hydrated Lime Moisture

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Moisture Measurement in Hydrated Lime Processing Diagram
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Overview

Hydrated lime, also known as slaked lime, is produced through the controlled addition of water to quicklime (calcium oxide). This exothermic reaction produces calcium hydroxide, a soft, white, slightly water-soluble powder used across a range of industries, including construction, civil engineering, agriculture, chemical production, and water treatment.

Maintaining the correct moisture content throughout the hydration process is essential. Too little moisture results in incomplete hydration, while excessive water leads to clumping, poor flow, and handling difficulties. Moisture that exceeds acceptable limits can also increase shipping weight and render the material unusable in precision applications.

The MoistTech IR-3000 Near-Infrared (NIR) Moisture Sensor provides continuous, real-time monitoring to ensure optimal hydration and drying performance, improving both product quality and process efficiency.

Why Measure Moisture

Accurate, real-time moisture monitoring delivers multiple process and product benefits.

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Quality Assurance

Precise moisture control helps ensure uniform material quality.
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Energy Efficiency

Optimized drying helps reduce fuel use and processing time.
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Reduce Waste

Better moisture control helps prevent out-of-spec material and reprocessing.
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Process Stability

Continuous feedback supports consistent operation through PLC integration.

RECOMMENDED MEASUREMENT LOCATIONS

Sensor 1 – Hydration Feed

Monitors the quicklime-to-water reaction mixture at typically 10–18% moisture to ensure proper hydration.

Sensor 2 – Post-Hydrator / Dryer

Measures moisture following initial hydration and drying at 1–3% to optimize dryer performance and prevent clumping.

Sensor 3 – Final Product / Storage

Verifies moisture before storage or packaging at ≤1% to ensure flowability and prevent excess weight.

Understand the Process

MoistTech’s flagship sensor is the IR-3000 and can be applied to many different applications. Depending on the product being manufactured, various on-line and off-line solutions are available for your moisture and coating measurement needs.

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