Mineral

Moisture Measurement

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Moisture Measurement in Mineral Processing Diagram
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Overview

In the mineral processing industry, moisture measurement and control are critical at multiple stages of production to ensure consistent quality, improve efficiency, and minimize waste. MoistTech has extensive experience with thousands of successful installations worldwide in providing both online and laboratory moisture control systems.

MoistTech’s advanced Near-Infrared (NIR) technology enables real-time, non-contact moisture measurement, giving plant operators immediate feedback to make informed process adjustments. Moisture control not only improves product uniformity but also enhances dryer performance, reduces fuel consumption, and prevents material handling issues such as sticking, caking, and blockages.

Why Measure Moisture

Accurate, real-time moisture monitoring delivers multiple process and product benefits.

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Quality Assurance

Precise moisture control helps maintain product uniformity and consistent compaction.
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Energy Efficiency

Moisture monitoring helps reduce over-drying and fuel consumption.
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Reduce Waste

Better moisture control helps prevent sticking, caking, and material loss.
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Process Stability

Real-time feedback helps operators make faster process adjustments.
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Safety

Proper moisture balance helps prevent dust explosions and equipment blockages.

RECOMMENDED MEASUREMENT LOCATIONS

Sensor 1 – Crusher / Milling Feed

Measures raw material input moisture for blending control.

Sensor 2 – Dryer Output

Optimizes the drying process for energy savings and consistent output.

Sensor 3 – Final Product / Storage

Monitors moisture before packaging or transport.

Typical accuracy is ±0.1–0.2% moisture, with a measurement range of 0–75%.

The IR-3000 can be installed in any hopper, silo, material line, belt, or screw conveyor, as well as dryer inlets and outlets and quality control laboratories for offline verification.

All results are displayed on MoistTech’s external interface or integrated directly into your PLC or plant control system for automated feedback and control.

Understand the Process

Using the IR-3000, you’ll save money throughout the entire production process, while making the best quality product at the same time. With MoistTech, you don’t need to compromise.

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