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Almond/Nut Moisture

Superior Moisture Control

Almond processing involves numerous steps and can be prepared in various ways such as whole, blanched (outer skin removed), shredded, slivered, diced, or ground into meal. They are also utilized to make almond flour, almond milk and almond butter. No matter the end use, moisture plays a critical role in the hulling, blanching, slicing, roasting and packaging process. Being a low moisture and high oil product, MoistTech’s inline moisture sensor measures both constituents consecutively, allowing line personnel to make immediate adjustments where needed.

Ideally, less than 6% moisture in almonds is achieved, with roasted almonds being at 3%. Increased moisture ranges can easily cause mold growth and spoilage; identifying hulls that contain too much moisture also allows for optimization in the drying process, saving time and energy. Installed over a screw conveyor, belt, or in a gravity fed chute and connect either to an external display or PLC to create a closed loop process. Excess moisture in the production process creates waste, rework, increased handling fees, increased drying times and cost, penalty charges in some cases and even create inedible product.

Side By Side Comparison

The high degree of quality control needed to ensure nuts are suitable for human consumption includes many factors, including maintaining proper moisture levels. Naturally processed almonds come into the processing plant with existing moisture of approximately around 3-4%. Pasteurization and blanching can change the moisture levels so ensuring it throughout various steps of the process is essential

non-contact

Our equipment never comes into contact with the product, allowing for less waste

zero drift

Our sensors are guaranteed not to drift over time – which saves time and money

closed loop

Create a closed-loop process by tying a moisture sensor into your PLC. Full control over the line!

no recalibrations

We’ve mastered the art of moisture sensors – your unit will never need to be recalibrated for the same product twice!

Whole raw nuts that are to be directly packaged need to be at about 5-6% moisture content to ensure long shelf life with no mold or bacterial growth. If the nuts are to be further processed, such as slivered, diced, sliced, or ground, the moisture level must be in the 6.5-7.5% moisture range to ensure minimum breakage and waste.

The moisture content is critical to ensure that packaged or stored almonds do not deteriorate and that processed almonds have a minimum breakage or waste ensuring the final products are of the best quality.

Tiger Nuts

Tiger Nuts (Cyperus esculentus) are sweet almond-like tubers high in fiber, proteins, and sugars that can yield health benefits. They can be eaten raw, dried, roasted, or grated and be subjected to further processing. Its uses include cooking, baking flour, fish bait, extracted oil and milk in lieu of cow’s milk are all consumable options for both humans and animals. In Spain these tuberous “nuts” are mainly used to manufacture a milky beverage called “horchata de chufa.”

The physical and mechanical properties of tiger nuts are dependent on their moisture content; moisture content measurement becomes crucial during the drying process as the characteristics and natural sweetness in the nut are formed during proper drying. 

Once tiger nuts are harvested, they are taken to be washed of soil, ashes and crop remains. During this process, the tiger nuts lose their roots, the skin is cleaned, and the defective tubers are removed. The drying aspect of the tiger nuts is most important as the harvesting of the crops normally comes with approx. 50% moisture and then is dried to around 10%.

What is the Solution?

We’ve combined our decades of experience and knowledge with feedback from our industry partners to create a moisture sensor capable of taking instant, non-contact measurements of moisture, temperature, and other vital levels with the utmost accuracy. When it comes to moisture sensors, the IR-3000 is the most advanced system available.

Installation

When is the best time to check moisture in the process? Normally after the pasteurizing and blanching process, the steaming process adds moisture to the product. 

The MoistTech Online sensors can be installed into any hopper, silo, material line, belt, or screw conveyor and the moisture results are displayed on a color touch screen or output on any of our many signal options.

Contact

We offer service and support throughout the world for our moisture measurement sensors and would be happy to connect you with a rep in your area. Contact us today for more information!

Understand the Process

 The high degree of quality control needed to ensure nuts are suitable for human consumption includes multiple factors including moisture content. The moisture content is critical to ensure that packaged or stored almonds do not deteriorate and that processed almonds have a minimum breakage or waste ensuring the final products quality.