Nylon Moisture Pellets
Accurate Moisture Control
When the moisture in nylon pellets and other resins are normally measured, it’s the temperature and the dew point of the hot, dry air responsible for drying that is measured, not the actual moisture in the nylon. This does not allow for measuring the initial or final absolute moisture level in the pellets. Controlling the moisture levels in nylon pellets is essential for ensuring that the end product is at its highest quality. A sensor from MoistTech takes the guesswork out of calculating moisture levels from nylon pellets during every stage of production.
For over 40 years, MoistTech has been researching and studying moisture and its effects on materials and production during the manufacturing process. Our mission is to provide the latest in moisture testing technology. With input from our experienced industry partners, we are able to produce near infrared (NIR) sensors and gauges to give you the most accurate and repeatable moisture measurements. Our IR-3000 takes instant and continuous moisture readings of your nylon pellets without contact. It can also measure temperature, chemical composition, coating thickness, and other important variables quickly and easily.
Unsurpassed in performance, our sensors can accurately measure moisture within tenths of a percent of most applications
MoistTech sensors withstand the test of time and are low to zero maintenance
Rely on MoistTech’s NIR moisture sensors to never drift or need re-calibration
COST OF OWNERSHIP
A moisture measurement system is essential for the production process and in some cases will pay for itself in less than 30 days
Better, more accurate sensor readings allow you to use the correct amount of time and resources while manufacturing. This alone will reduce production costs and help you be more efficient. Accurate and reliable, the IR-3000 records thousands of reading per second. It is able to outperform because it is durable and stable. Unlike other sensors, the IR-3000 is able to take both bulk measurements and measurements of small gaps in material. The sensor is preset before it’s shipped, so it requires no calibration maintenance.
Typical moisture accuracy is about ± 0.05%, with coating accuracy varying from 0.1 to 0.01 micron, depending on the coating type. A typical analog range is 0-10% moisture. The outputs can be adjusted to optimize recording requirements or PLC.
What is the Solution?
MoistTech has studied moisture and its applications in manufacturing for over 40 years. That’s why we’re confident our moisture analyzers are a step above the rest. We’re constantly working to develop the latest, most advanced moisture testing technology—which is how the IR-3000 came about.
We’ve combined our decades of experience and knowledge with feedback from our industry partners to create a moisture sensor capable of taking instant, non-contact measurements of moisture, temperature, and other vital levels with the utmost accuracy. When it comes to moisture sensors, the IR-3000 is the most advanced system available.
Locate the point in the production process in which measuring moisture will be the most crucial and beneficial. Identify how you will use the moisture measurement data for improvements and if it will tie into your PLC.
Remember this could involve more than one installation point!
A closed loop process is achieved by incorporating a moisture measurement system into the manufacturing process. Developing a proactive solution to moisture control will avoid costly downfalls.
MoistTech’s experts will assess your specific application with lab tests, calibrations and accuracy results to ensure our equipment will peform for you. All of our sensors are pre-calibrated prior to being shipped to create a plug-and-play operation for the end-user.
Understand the Process
Using the IR-3000 drastically cuts production costs. It is energy efficient, low maintenance, and decreases startup and down times. Over dried product causes waste; so does product that is too moist. With the IR-3000, these problems will no longer be an issue.
Using the IR-3000, you’ll save money throughout the entire production process, while making the best quality product at the same time. With MoistTech, you don’t need to compromise.