Particle Board Moisture
Increasing Profits with Particle Board Moisture
Particle Board moisture control of both the infeed and outfeed will result in better resin addition, reduced energy usage and a high quality material prior to blending. Fiber quality can be easily influenced by moisture content and incorrect moisture resin addition can not only waste money but can cause dramatic process interruptions.
Precise control of raw material fiber will not only improve the resin addition but also provide an extra benefit of high quality board properties. The resin moisture addition will result significant cost savings. The major benefit will be on the forming line when the press will not have any down time due to blown boards, a common result of high particle board moisture content furnish.
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- Improved Product Quality
- Lower Energy Costs
- Reduced Start-up Times
- Increased Plant Efficiency
- Less Waste & Downtime
- 100% Product Inspection
- Significant Resin Cost Savings
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PERFORMANCE
Unsurpassed in performance, our sensors can accurately measure moisture within tenths of a percent of most applications
STABILITY
MoistTech sensors withstand the test of time and are low to zero maintenance
RELIABILITY
Rely on MoistTech’s NIR moisture sensors to never drift or need re-calibration
COST OF OWNERSHIP
A moisture measurement system is essential for the production process and in some cases will pay for itself in less than 30 days
Efficient Production
One of the unique features of MoistTech’s IR-3000 Particle Board Moisture Sensor is that is able to monitor the process even with small gaps in product flow without impacting the accuracy. MoistTech has also developed sample systems and optical windows using sapphire optics which will provide a viewing area for real time process measurement. Details of this can be seen on our section in sampling technology.
Efficiency is a top of the line priority for manufacturers and the dryer can drain a lot of that. Measuring the moisture before and after the dryer allows the user to optimize the dryer settings to save time and money. A proper moisture control system will pay for itself with the energy savings from the dryer in less than 30 days. Efficiently controlling the dryer within the facility can drastically change the productivity levels.
Ideal Sensor Installation
The IR-3000 particle board moisture sensor should be mounted several inches above the conveyor will allow the user to continuously monitor the process and can control the moisture / resin content either manually or automatically in the PB process.
Dust from the product is not normally a problem however in extreme dusty environments we recommend the installation of an Air Purge System to prevent the accumulation of material on the sensor’s window.
If the IR-3000 Particle Board Moisture Sensor has to be installed close to dryer outlet where it will be susceptible to extreme heat conditions, it may be necessary to cool the sensor with either air or water.
What is the Solution?
MoistTech has studied moisture and its applications in manufacturing for over 40 years. That’s why we’re confident our moisture analyzers are a step above the rest. We’re constantly working to develop the latest, most advanced moisture testing technology—which is how the IR-3000 came about.
We’ve combined our decades of experience and knowledge with feedback from our industry partners to create a moisture sensor capable of taking instant, non-contact measurements of moisture, temperature, and other vital levels with the utmost accuracy. When it comes to moisture sensors, the IR-3000 is the most advanced system available.
Assess
Locate the point in the production process in which measuring moisture will be the most crucial and beneficial. Identify how you will use the moisture measurement data for improvements and if it will tie into your PLC.
Remember this could involve more than one installation point!
Develop
A closed loop process is achieved by incorporating a moisture measurement system into the manufacturing process. Developing a proactive solution to moisture control will avoid costly downfalls.
Support
MoistTech’s experts will assess your specific application with lab tests, calibrations and accuracy results to ensure our equipment will peform for you. All of our sensors are pre-calibrated prior to being shipped to create a plug-and-play operation for the end-user.
Contact
We offer service and support throughout the world for our moisture measurement sensors and would be happy to connect you with a rep in your area. Contact us today for more information!
Understand the Process
Moisture measurement and control within particle board manufacturing is an essential tool throughout the process to ensure optimal efficiency of product and its quality. MoistTech provides a near-infrared moisture measurement system that provides hundreds of readings per second to determine where in the process any adjustments can be made, ensuring the end results is of top quality and consistently the same.