online near-infrared

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CCS-3000

The best Chemical & mineral moisture analyzer on the market

The CCS-3000 chemical and mineral moisture analyzer is MoistTech’s NIR (Near Infrared) online moisture management for instant, non-contact measurement for coke, coal & sinter materials. Precision filters and algorithms have been incorporated to optimize performance under the demanding conditions in coke, coal and sinter processing.

The CCS-3000 mineral and chemical analyzer is renowned for its rugged design and ability to withstand the toughest manufacturing environments in the industry. Insensitive to material variations such as particle size, material height and color, the CCS-3000 analyzer provides continuous, reliable readings. It requires only a one-time calibration, is maintenance free and the drift free optical design allows operating personnel to confidently make immediate process adjustments based on real-time measurements.

Calculate the Potential ROI

Producing thousands of measurements per second, MoistTech’s CCS-3000 moisture management technology provides users the ability to enhance their on-line process to dramatically improve product quality. Proper moisture control produces energy savings, and plant efficiency with less material loss.

The CCS-3000 utilizes cutting edge elements that enable installation in some of the most extreme locations. MoistTech also has product loss software capability to ignore small gaps, inert material, foreign objects, and belt or screw conveyors are removed from the measurement calculation to provide one of the most precise moisture analysis.

MoistTech’s global reputation manufacturing NIR (near infrared) sensors in moisture control provides the standard in moisture detection equipment. The CCS-3000 series is specifically designed to be used on dark materials – NIR light is absorbed more intensely by dark materials and therefore has a different filter of detection for the most accurate of moisture levels in:

#CCS3000

advantages of moisttech sensors

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large intense quartz halogen light source

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optical system that is several times more efficient than competitors

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high speed motor - 100's of more measurements per second

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no product height effect - reads from 4-14 inches from material

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zero ambient or other light effect

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no effect from dust, temperature or humidity

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display in % wet or % dry weight

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rugged industrial design

specifications

 

  • Power: AC 110-220V
  • Moisture Range 0-95%
  • Accuracy +/- 0.1% to 0.01%
  • Repeatability +/- 0.1% of measured value
  • Dimensions 31cm x 18cm x16cm
  • Weight 7 Kilograms (15.5 lbs.)
  • Output (3) x 4-20mA

installation

The CCS-3000 mineral and chemical moisture analyzer has many areas of applications:

  • belt conveyor
  • screw and drag conveyors
  • down chutes and storage bins.

At-line: The addition of the base and stand option provides instant off-line or at-line measurement under on-line operating conditions.

benefits

product quality monitoring

Allows immediate production line adjustments to improve product quality & consistency

process optimization

Allows 100% monitoring of the production process to reduce product that is “out of specification”

fuel consumption savings

Reduce the energy usage as the drying / cooking process can be controlled by the moistue sensor, resulting in a reduction of energy consumption

water savings

Reduce your water usage by continuously monitoring moisture content

dust prevention

Help reduce the risk of explosion due to dust

low cost, high accuracy

newest technology & software updates

Easy Installation & Calibration

surface mount electronics

very low to zero maintenance

more options

food products

Our IR-3000F food product sensor can measure moisture, oil, fat/protein and more to meet all production needs.

IR3000-W

Specifically designed for the wood industry, the IR3000W series can measure moisture in all types of wood.

IP-67 rated sensor

Ideal for harsh conditions, the IP-67 rated sensor can withstand  wash-downs, and aggressive process applications.