Moisture Measurement from Lab to Line

Near-infrared, no-contact moisture measurement technology  

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MoistTech Provides Instant Process Optimization with Moisture Monitoring

MoistTech Corp. is the diamond standard for robust, reliable, and dependable near-infrared (NIR) moisture measurement technology. We manufacture on-line and at-line instruments to monitor moisture for a range of industries. By continuously monitoring moisture content, this allows for real-time processing control, leading to improved quality, less downtime and reduced waste. Any application that relies on precision moisture measurement can benefit from a MoistTech sensor. 

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Eliminate Human Error for Full Control Over Your Production

Out-of-date manual processes are time consuming and can involve human error. Incorporating moisture measurement during production allows users to create a closed-loop process and have full control over the production line. MoistTech’s near-infrared equipment can easily accommodate multiple processes including pneumatic conveying systems, belts, screws, chutes, bins, buckets and vibratory.

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Moisture Measurement is an Investment that Pays for Itself

Creating a closed-loop process by incorporating the unit with your PLC allows users to make line adjustments, such as product flow rates, dryer temperatures, dampeners, etc. to achieve optimal and continuous targeted moisture levels. Reading and controlling moisture levels is an invaluable part of the manufacturing process and can pay for itself in months.

Explore the IR-3000 Difference 

Insensitive to material variations, such as particle size, material height and color, MoistTech developed the IR3000 series of online sensors for instant, non-contact measurement in the harshest manufacturing environments. Continually monitoring moisture levels allows operating personnel to confidently make immediate process adjustments based on real-time measurements.

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Easy to Install and Maintain 

The sensors require one-time calibration and are manufactured with a non-drift optical design to provide continuous, reliable readings with zero maintenance.
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Time and Material Savings

Production efficiency improvements due to accurate real-time measurements provide both energy savings and potential increased productivity with lower material losses.
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Innovation and Reliability

Our moisture detectors use state-of-the-art components allowing installation in the most extreme locations with reliable performance.

Featured MoistTech Applications 

Continuous Moisture is a Game Changer

Mineral, Mining, and Bulk Materials Moisture

Testing moisture content throughout the manufacturing process provides cost and material savings. With continuous NIR online moisture testing, manufacturers can monitor moisture levels in real-time and precisely optimize and control their dryers.
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Snack Foods Moisture

Moisture, oil, fat, and protein levels directly affect taste, appearance, texture, stability, and shelf life. Non-contact measurement delivers real-time accuracy for consistent, high-quality products.

Animal Foods Moisture

Monitoring the moisture in the raw materials, controlling the mixing/blending process and moisture of the feed not only ensures the final product with consistent quality, but will enable substantial savings to be achieved in the production process.

Converting Moisture & Coating

MoistTech’s state-of-the-art sensor is ideally suited to measure the moisture levels as well as water and solvent based coatings and coat weight during the paper/converting process, improving manufactures product quality and increased productivity within substantial cost savings.
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Wood Products Moisture

MoistTech offers the most advanced wood moisture sensors for the non-contact measurement of moisture in forest products such as fiber, sawdust, hog fuel, wood flakes, and wood particles allowing wood product manufacturers to adjust moisture levels on real time information lowering raw material and fuel costs, higher yields, and more uniform products.
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Textiles/Nonwovens Moisture

Moisture content varies widely in raw materials, and at different points in the production process, so non-contact moisture measurement is essential for achieving an outstanding final product. By ensuring that textiles are neither too wet nor too dry at key points in the production process, you’ll get a final product with consistent quality as well as a cost savings from reduced waste and downtime.

Bioenergy Production Moisture

What’s worse than a wasted effort? Economical losses and decreased productivity. Excess moisture in products such as hog fuel, waste fiber, wood chips, pellets, saw dust, shavings, and forest waste can ruin products. MoistTech’s on-line and at-line monitoring solutions can provide the most efficient way to measure moisture content.
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Tobacco Moisture

Dryer control is the most sensitive area of the tobacco process. Thousands of kilos per hour are processed where volume, temperature and input moisture vary. The MoistTech model 828 tobacco moisture sensor provides the user with the ability to monitor this process to within tenths of a percent.

Hear from Our Customers 

“Based on your [customer service] interactions with me over the demo period, the product’s ease of use and user manual clarity, self-repair capability and matching competing warranties … in the end, you were not the cheapest, but the other factors listed ruled the day.”

“MoistTech IR3000s have provided me with the ability to control our process by instantly increasing or decreasing the material flow into the dryer. The variation of our material flow is based on the moisture content and belt scales to provide a dry weight. Prior to the MoistTech technology, it was a guessing game.”

“The system is working very well with an efficiency improvement of 400-600% in moisture control. We are also looking at promoting this to a best practice suitable for our other plants and shingle lines.”

“MoistTech IR3000s have provided me with the ability to control our process by instantly increasing or decreasing the material flow into the dryer. The variation of our material flow is based on the moisture content and belt scales to provide a dry weight. Prior to the MoistTech technology, it was a guessing game.”

Find Us All Around the World

MoistTech has customers and locations across the globe. Explore our international solutions.