Incorrect moisture levels can cause major issues for wood. From strength and drying problems to bond and glue curing complications, excessive moisture can wreak havoc. These issues can be avoided with a moisture measurement system. By using a sensor to measure moisture content in wood, you can improve the quality of your wood product, reduce material waste and increase efficiency. This guide will help you determine the right moisture measurement device for your wood products.
Types Wood Moisture Measurement
Near-infrared (NIR) technology
MoistTech’s IR-3000W moisture measurement sensors use near-infrared (NIR) technology. This is a non-contact form of measurement that is different from traditional methods, such as microwave technology where accuracy can be inconsistent. The sensor can be easily installed in a variety of locations. Unlike traditional methods where time was spent collecting the sample, the MoistTech sensor gathers data in real time and feeds it directly to the mill’s distributed control system. Because MoistTech’s sensors are non-contact and do not use any harsh technology to measure moisture, the sample can still be used after measurement to reduce product waste. The IR-3000W can measure moisture on popular wood applications, such as bark, fiber, flake board, OSB, particle board, saw dust, wood chips, plywood and more.
Microwave-Based Technology
Microwave-based technology has gained popularity in the wood industry as a method for measuring moisture content due to its non-destructive nature and ease of use. The technology works by emitting microwaves that interact with the wood, and by measuring the reflected waves, the moisture content can be estimated. However, despite its popularity, the accuracy of microwave-based moisture measurement often falls short of expectations. Variations in wood density, species, and moisture distribution can lead to inconsistencies in results, limiting the reliability of the method in some applications. As a result, while microwave technology offers convenience, its true accuracy remains a concern in precise moisture measurement for wood.
Benefits of MoistTech Moisture Sensors
In addition to real-time data, there are several other benefits to a moisture sensor. The IR-3000W will never drift or need calibrating. We pre-calibrate the wood sensor prior to shipping for no-hassle plug-and-play operation. Unlike other sensors that need calibrated yearly, you will never have to stop production or pay a maintenance fee for calibration again. Since the results are immediately available, you can quickly make adjustments to account for incorrect moisture levels, which saves material waste and improves product quality. Reduce energy usage, lower fire risks and boost plant production efficiency with a MoistTech moisture sensor.
Contact MoistTech for a Quote
Ensure the moisture levels of your wood are where they need to be for high-quality products. MoistTech’s line of moisture sensors can help you raise safety, increase productivity and reduce downtime. Contact MoistTech today for a quote.